Benchtop Semi-Automatic Gel Pre Fill Filling Syringe Machine Laboratory Use Aseptic

Product Description

PRE-FILLED SYRINGE

 

 HM PFS-S 1AB Benchtop Semi-automatic Gel Pre-fill Filling Machine Aseptic 

Function description
1. Using manual insertion and removal of syringes (1 pc per  time);
2. The equipment is divided into two separate workstations for filling and plugging;
3. Filling: put the pre-sterilized syringe into the fixed tank manually, and use the photoelectric detector to detect whether the syringe is present. When filling, first vacuumize, and then keep the vacuum filling needle inserted into the syringe while filling and rising (driven by a set of servo motors), and use the ceramic rotary valve plunger pump dedicated to gel filling.
4. Plugging: The filled syringe is manually put into the fixed seat of the plugging station, and sent the rubber stopper to the stopper feeder after being sorted by the vibrating plate. The stopper feeder automatically sends one rubber stopper below the stopper rod. The stopper rod first dips down to take out the rubber stopper, and then the syringe returns to the stopper rod and the sealing unit to press down and seal the syringe. After that, vacuum is pumped first and then the vacuum stopper rod is kept pressed down to press the rubber stopper into the syringe, and the vacuum is sucked to the gel liquid level to finally complete the plugging action

5. The finished product is manually taken out and then placed into a new syringe to repeat the above operation.

Equipment features
Driven by a fully servo motor, the lifting distance and speed of the filling needle and vacuum sliding sealing unit, the lifting distance and speed of the plug rod and vacuum seal unit, and the vacuuming time can all be set and adjusted on the touch screen.The special ceramic rotary valve plunger pump for gel used for filling (the piston driven by a servo motor), and the adjustment of filling volume can be set on the touch screen.


Special note:
The gel should be deaerated in advance after preparation.
If the filling medium is a liquid similar to water, there is no need to evacuate during filling, but after vacuuming and plugging, bubbles cannot be completely eliminated, and there will be a small bubble between the rubber stopper and the liquid surface.

Technical parameters

• Applicable specifications: 1ml-5ml pre-disinfected syringe (consistent  with the user's sample, requiring mold replacement to achieve)
• Filling volume: 0.5-5ml
• Speed: about 300-600 pieces/hour (depending on the filling volume, gel fluidity and manual speed)
• Filling accuracy:   
•                  Filling volume above 1ml:  ± 1% - ± 1.5% (filling gel with good fluidity)

                         ± 2% - ± 3% (filling gel without fluidity)

• Electrical  power:3kw,380v,50Hz
• Net weight:about 85KG
• Dimensions: about 800 * 546 * 680 (mm) for the main body (see layout diagram for details)

Main configuration:
PLC (bus, standard remote function): Xinjie
Touch screen: Xinjie
Servo motor, driver (built-in origin): Xinjie
Low voltage electrical: Delixi
Small relay: DINKLE (China taiwan brand )
Switching power supply: China Taiwan Mingwei
Pneumatic components: Shenchi
High precision ball screw: Taiwan
Filling pump: ceramic rotary valve plunger pump
Filling tube: PTFE hard tube
Feeding needle and stopper: 316L stainless steel
Filling (plugging) vacuum sliding seal body: PEEK+316L stainless steel
Fixed slot: POM
Filling buffer tank: standard 2-liter 316 stainless steel atmospheric pressure tank (pressure resistance of 1 kilogram)
Rubber stopper vibrator: 316L stainless steel
Delivery plug: 316L stainless steel
Vacuum pump (without oil pump): Fujiwara, Japan
Vacuum high-speed solenoid valve: imported from the United States
Equipment surface: 304 stainless steel wire drawing treatment
 

 

HM PFS-P Series Plastic Syringe Filling Machine
 

Usage: filling empty plastic syringe with liquid or semi-solid cream, lotions.
Filling volume: 1-20ml;  Capacity: 50pcs/min
 

HM PFS-A series Automatic Pre-fill Syringe Filling & Sealing Machine

 

 

Model: HM PFS-A02/05feeding nest,filling liquid and  sealing stopper.

             HM PFS-L series Inline Prefill Syringe Filling & Sealing Machine

Usage: inline feeding syringe tray, tear off paper cover, take out nest, filling, sealing with stopper, put back nest to tray and discharge
Capacity: 2000-3000 syringes/hour  

CARTRIDGE
 

HM PFC Series Pre-fill Cartridge Filling &Capping Machine

Model: HM PFC-FC30, 60, 150               
Capacity:  30, 60, 120 pcs/h

Usage: feed empty cartridge, plugging bottom stopper, filling liquid and cap sealing of plastic cartridge or glass cartridge.

Features: two times filling to ensure full filling, vacuum sucking the overflow, optional with glass ball inserting.

Filling vomume:1-20ml.for plastic or glass cartridge, carpoule.